Industrial Humidifier Buying Guide

Many industrial environments have specific humidity requirements to ensure employee productivity and optimize production processes. Humidifiers for industrial use help businesses in many sectors meet these requirements by adding moisture to dry indoor air. In addition to facilitating temperature and humidity control, industrial humidifiers safeguard worker health by reducing airborne pollutants and odors.

Increased moisture in the air at industrial facilities also reduces or eliminates static electricity, decreasing energy costs. You must know what to look for to leverage these and more benefits of industrial humidifiers. This guide highlights how industrial humidifiers work and the primary factors to consider when buying one.

 

1. Types of Industrial Humidifiers

The humidifier’s function is the central feature that informs your choice. Humidifiers fall into two categories, depending on their mode of operation or technology used.

 

Isothermal Humidifiers

These traditional steam-based humidifiers heat water to produce steam and release it through a ventilation system. Steam-based humidifier systems are ideal for industrial settings because they generate large amounts of moisture and enable precise humidity control. These systems are exceptionally hygienic and ensure constant air temperatures.

However, they rely on external heat sources such as gas, electricity or hot water to produce energy. They also require a lot of energy to produce the steam and more to cool down the air again.

The other downside of isothermal humidifiers is that they use chemicals to ensure hygiene and prevent corrosion and rust. These chemicals are costly and can endanger people’s health and the environment.

 

Adiabatic Humidifiers

Adiabatic humidifiers use heat to evaporate water and release it back into the air to lower the temperature and increase relative humidity. Most adiabatic humidifiers use a filter or wick to add moisture and raise the humidity levels. Their humidity capacity depends on how much water they evaporate, which facilitates sensible cooling.

These modern humidifiers are more energy-efficient because they don’t add heat to produce moisture. They also provide more precise humidity control and reduce the load on HVAC systems by cooling the surrounding air, making them ideal for industrial and commercial applications.

There are various types of adiabatic humidifiers.

  • Ultrasonic humidifiers: These industrial humidification systems use a piezoelectric disc to produce high-frequency vibrations that break purified water droplets into a fine mist and release it into dry air. They are energy-efficient and quiet but have a limited coverage area, making them an excellent choice for smaller-scale industrial and commercial settings where noise is a concern.
  • High-pressure fogging systems: Fog humidification systems work with existing HVAC systems. They spray a fine stream of mist that evaporates with ambient heat and cools to humidify the air. A droplet filter installed on the system’s nozzle collects and drains away unevaporated fog droplets. Fog systems are low-maintenance, energy-efficient and require minimal installation space.

 

2. Capacity

A humidifier’s capacity refers to the amount of moisture it produces in a fixed amount of time. The best humidifier for industrial use can supply the entire coverage area with sufficient humidity. To determine the correct industrial air humidifier capacity, you need to consider:

  • The size of the area that requires humidity control
  • The humidifier placement
  • The existing temperature and humidity levels
  • The amount of moisture produced by the specific options

259700194

3. Humidity Control

The best industrial humidifiers provide precise controls to help achieve specific application requirements. At the very least, you should select a humidification system that lets you manage relative humidity, saturation efficiency and temperature. Accurate control ensures you can effectively and efficiently regulate the humidity levels at your plant.

 

4. Installation Requirements

There are various types of industrial air humidifiers with varying installation requirements. The appropriate one for you depends on your space and application requirements. Here are two prevalent humidifier options with different installation requirements.

  • In-duct humidifier: In-duct installation is the most common style that involves installing a humidifier into a building’s ducts or wall-mounting it. This installation method uses existing ductwork, fans and heating systems to facilitate humidity control. However, in-duct humidifiers have labor-intensive inspection and maintenance requirements.
  • Self-contained humidifiers: These can go anywhere in a facility, separate from the HVAC system, to distribute vapor or moisture within a small coverage area. You may need several self-contained humidifiers to service an industrial plant or facility with limited capacity. They allow easy access, operation and maintenance.

 

5. Maintenance Requirements

While all industrial humidifiers require maintenance like filter changes and cleaning, you should look for a low-maintenance option. A low-maintenance humidifier for industrial use saves you time and money spent on routine repairs and replacements. It should also ensure ease of use and have a simple and practical upkeep procedure that doesn’t stress your team.

 

6. Energy Efficiency

Before settling on an industrial humidifier unit, you must evaluate its energy consumption and efficiency. An energy-efficient humidifier consumes less water and electricity, reducing operational costs. Smart Fog ultrasonic humidifiers are a winner because they guarantee 50% to 90% energy savings compared to competitors.

 

7. Cost

Look for a humidifier that fits your budget without sacrificing any other essential features. You should get an industrial humidification system that delivers value for your money by allowing affordable installation, operation and maintenance. The best industrial humidifiers also minimize utility costs.

 

Find the Perfect Humidification Solution at Smart Fog

Smart Fog is a premier industrial humidifier manufacturer that excels in getting the relative humidity right for optimal industrial production and human comfort. The Smart Fog Industrial Humidifier efficiently controls humidity, provides cooling, eliminates dust and reduces airborne bacteria and viruses. The system is ideal for industrial applications thanks to its minimal installation and maintenance requirements.

Our industrial humidification system produces tiny droplets that evaporate completely before reaching surfaces. The 100% evaporation rate guarantees non-wet humidification that protects costly equipment.

For humidity done right, call us at 888-961-9709 or request a free quote. All our industrial humidification systems use cutting-edge technology to provide precise control, energy efficiency and ultimate well-being.

You might also be interested in…