Made in USA
What Is a Commercial or Industrial Humidifier?
A commercial or industrial humidifier adds and controls moisture across whole buildings and large spaces, such as offices, schools, hospitals, factories and warehouses, where a plug-in unit could never keep up. Commercial systems usually protect people and buildings; industrial systems usually protect a process or a product.
Both need high capacity, precise control and dry surfaces. Smart Fog’s systems atomize water with compressed air at about 100 psi into dry fog. One unit adds up to 25 lb of water an hour, enough for roughly 60,000 cu ft of space exchanging its air once an hour on a cold winter day.
What Makes Smart Fog Humidifiers Different
Most humidifiers boil water (steam), vibrate it (ultrasonic) or pump it at high pressure. Smart Fog atomizes it with compressed air into droplets small enough to evaporate before they land, so you get high output without wet surfaces, boilers or high-pressure pumps.
4.2-micron droplets:
Small enough to evaporate before reaching surfaces.
No wet surfaces:
No puddles or drips, and no mineral residue with purified water.
Clog-resistant orifice:
Large stainless steel nozzles that resist clogging, even with hard water.
Low-pressure air:
Runs on 100 psi compressed air, not high-pressure pumps.
Low maintenance:
No moving parts in the nozzles; service about every two years.
Humidity Targets by Application
Commercial and Industrial Humidifier Products
Every Smart Fog humidifier is engineered and built in the USA, and Smart Fog’s engineers support each system from sizing through commissioning.
Choose by how the space is built: wall-mounted for rooms, in-duct for buildings with air handlers, portable for temporary or moving needs, and fog tunnels for conveyor lines.
ES100
Direct
Space
ES100 Industrial Humidifier
Direct Space Humidifier
The ES100 humidifies a room directly from a wall mount. Each unit adds up to 25 lb of water an hour as 4.2-micron dry fog, and units combine for larger spaces. Lead-in: What you get: Bullets: Non-wetting, precise humidity control / Less static and airborne dust / No drains, pumps or fans required.
TS100
Duct
Humidifier
TS100 Commercial Humidifier
In-Duct Commercial Humidifer
ES100M
Mobile
Humidifier
ES100M Humidifier
Mobile Humidifier
The ES100M puts the ES100 on wheels for portable humidification, and can deliver water-soluble treatments for storage and sanitation applications. Lead-in: Common uses include: Bullets (nine): Trucking and transport / Sea freight / Produce cold storage / Seafood storage / Meat storage / Warehouses / Classrooms / Offices / Hospitals.
FT100
Fog Tunnel
FT100 Fog Tunnel
Fog Tunnel Solutions
The FT100 fog tunnel is a stainless steel enclosure retrofitted to an existing conveyor or custom built, keeping fog contained and away from workers. Lines: Food-grade materials / UL and NSF approved, BPA free / RoHS-compliant components / Air and water filtered before entering the system.
Sized for Your Facility
Smart Fog designs systems for warehouses, manufacturing plants, food processing, healthcare and textile production, each sized to the space and the humidity it needs to hold.
Humidification load depends on room volume, how much outside air comes in and how dry it is. The humidifier sizing calculator gives a first estimate; a Smart Fog engineer confirms the design.
Benefits of an Industrial or Commercial Humidifier
Health and comfort:
Indoor humidity of around 40 to 60% eases the dry eyes, skin and throats common in heated buildings.
Lower operating costs:
About 0.4 kW per unit at full output, against roughly 8 kW for electric steam at the same output, with no boiler to maintain.
Protected materials and products:
Stable humidity prevents cracking, warping, curl and shrinkage in wood, paper, textiles, electronics and produce.
Static control and safety:
Moisture helps static charges dissipate, cutting shocks, ESD damage and spark risk where flammable materials are present.
Why Partner With Smart Fog?
Smart Fog has specialized in non-wetting humidification for more than 40 years, and developed and patented its dry fog technology.
Every system is engineered for the space, made in the USA and backed by a one-year warranty, with an optional 10-year warranty.
FAQs
What is the difference between a commercial and an industrial humidifier?
Both add moisture to large spaces. Commercial humidifiers usually keep people comfortable and protect buildings in offices, schools, hospitals and retail. Industrial humidifiers usually protect a process or product, such as printing, electronics or produce storage, and often run at higher outputs. Smart Fog systems serve both.
Is an industrial humidifier safe for electronics and machinery?
Yes, if it does not wet surfaces. Smart Fog’s dry fog is absorbed into the air instead of settling, so humidity rises without condensation or water on equipment, and the controls hold it within 1 to 2% of setpoint.
How much does a commercial humidifier cost to run?
A Smart Fog unit uses about 0.4 kW at its full output of 25 lb of water an hour, based on average compressed air use. An electric steam humidifier needs roughly 8 kW to boil the same water.
What size commercial humidifier do I need?
It depends on room volume, outdoor air and how dry it is. For example, a 100,000 cu ft space exchanging its air with 20°F outdoor air once an hour needs about 40 lb of water an hour to hold 45% RH at 70°F, or two units. A Smart Fog engineer sizes the final system.
Which industrial humidifiers are recommended for factories?
Non-wetting systems that hold a steady setpoint without wetting product or machines: wall-mounted units for individual areas, in-duct units where air handlers serve the floor, and custom grids for very large halls. Plants in printing, electronics, textiles, woodworking and food production gain the most, because dry air damages their product.