...
Industrial facility heat management
NOAA-Standard Formula

Heat Index Calculator

Find the "feels like" temperature your workers and equipment actually experience. Enter air temperature and humidity to see the heat index, the risk level, and how much humidity is driving the heat stress.

NOAA
Rothfusz Equation
5 Zones
OSHA Risk Levels
Up to 20°F
Cooling From Dry Fog

Enter Your Values

Temperature Unit
°F
%

Heat index is most meaningful at 80°F+ and 40%+ humidity — the range where humidity meaningfully amplifies perceived heat.

Your Results

Enter temperature and humidity
to see the feels-like temperature.

Why Heat Index Matters

The Temperature Your Facility Actually Feels

Humidity blocks sweat from evaporating, so a humid 90°F feels far hotter than a dry 90°F. The heat index captures that difference — and it drives worker safety, productivity, and equipment reliability.

The heat index combines air temperature and relative humidity into a single "feels like" number. When humidity is high, sweat evaporates slowly, so your body — and heat-sensitive equipment — can't shed heat efficiently. The result is real physiological heat stress well above what a thermometer shows.

This calculator uses the NOAA Rothfusz regression, the U.S. National Weather Service standard, with the official low-humidity and high-humidity adjustments applied automatically.

NOAA Rothfusz RegressionHI = −42.379 + 2.049·T + 10.143·R − 0.225·T·R
    − 6.84e−3·T² − 5.48e−2·R² + 1.23e−3·T²·R
    + 8.53e−4·T·R² − 1.99e−6·T²·R²

T = temp (°F), R = relative humidity (%)

Below an 80°F/40% threshold, the tool automatically switches to the simple Steadman formula, exactly as NOAA specifies — so your result is accurate across the full range.

Heat IndexRisk Level
Below 80°FNormal
80–90°FCaution — fatigue possible
90–103°FExtreme Caution — cramps, exhaustion
103–124°FDanger — heat stroke likely
125°F+Extreme Danger

What Heat Stress Costs You

  • OSHA-recordable illnesses and lost workdays
  • Productivity drops sharply above 90°F feels-like
  • Overheating equipment and higher failure rates
  • Increased HVAC load and energy spend

Heat Index vs. Humidex

Heat index (U.S./NOAA) uses relative humidity; humidex (Canadian) uses dew point. Both estimate perceived heat — this tool reports both so you can cross-reference against either standard.

Smart Fog dry fog cooling in a facility
The Smart Fog Difference

Cool Your Facility Up to 20°F — As a Byproduct of Humidification

Smart Fog is a precision humidifier — but because our 4.2-micron dry fog evaporates on contact with warm air, it absorbs heat and lowers ambient temperature by up to 20°F. That's adiabatic cooling, delivered as a natural byproduct of humidifying, with no separate cooling system, no compressors, and no wet floors.

Evaporative Heat Absorption

Each droplet pulls heat from the air as it flashes to vapor — dropping the feels-like temperature naturally.

No Separate Cooling System

The cooling comes built into the humidification — one system, lower capital and energy cost.

Zero Wet Surfaces

Dry fog evaporates before it lands — cooler air with no slip hazards or corrosion.

Where Heat Hurts Most

Facilities That Fight Heat Stress

High heat and humidity threaten workers and output across these environments — all served by Smart Fog dry fog.

FAQ

Common Questions

Everything you need to know about heat index and managing heat stress in your facility.

Still have questions? Ask an expert
The heat index is the "feels like" temperature — what the combination of air temperature and humidity feels like to the human body. It's calculated using the NOAA Rothfusz regression, which accounts for how high humidity slows sweat evaporation and traps body heat. This calculator applies the official NOAA formula plus its low- and high-humidity adjustments.
Your body cools itself by evaporating sweat. When the air is already saturated with moisture, sweat evaporates slowly, so heat stays trapped in your body. That's why 90°F at 70% humidity feels like 106°F, while 90°F at 30% humidity feels close to actual temperature.
Per NOAA and OSHA guidance, caution begins at a heat index of 80°F, extreme caution at 90°F (cramps and exhaustion likely with prolonged exposure), danger at 103°F (heat stroke possible), and extreme danger at 125°F and above. Employers should implement rest, hydration, and cooling measures as the heat index climbs.
Yes — through adiabatic (evaporative) cooling. When Smart Fog's 4.2-micron dry fog evaporates, it absorbs heat from the surrounding air, lowering the temperature by up to 20°F. Smart Fog is a humidifier first; the cooling is a natural byproduct of the evaporation process, delivered without a separate cooling system or any wet surfaces.
Both express perceived heat, but heat index (used by the U.S. National Weather Service) is based on relative humidity, while humidex (used in Canada) is based on dew point. They use different scales and formulas but tell a similar story. This tool reports both so you can reference whichever standard your organization uses.

Beat Heat Stress Without a Cooling System

Talk to a Smart Fog engineer about dry fog cooling and humidification for your facility — no obligation.