Protect Circuits, Eliminate Static, and Achieve Cleanroom Precision
In Electronics, the Invisible Is the Enemy
The smaller your components, the greater the threat from what you can’t see.
One static zap. One micron of airborne metal. One dip in relative humidity—and the damage is done.
You’ve grounded the benches. Sealed the cleanroom. Filtered the HVAC. But the air itself remains a risk factor—until it’s under full control.
Smart Fog eliminates airborne threats at the source using ultra-pure dry fog humidification and natural ionisation via the Lenard Effect. No wetting. No chemicals. No compromise.
Let’s break down how it stabilises humidity, suppresses static, and clears the air of submicron particles—so your product integrity never comes down to luck.
1. Neutralise Static Before It Reaches the Circuit
Electrostatic discharge (ESD) isn’t just a nuisance—it’s a silent product killer.
Smart Fog prevents static buildup by emitting dry fog combined with natural Negative Air Ions. Unlike ion bars or floor mats, this protection fills the entire air volume around sensitive areas.
Benefits:
- Neutralises static across benches, conveyors, and enclosures
- Reduces ESD risk for chips, sensors, and boards
- Non-contact suppression—no sprays or manual handling
- Enhances ESD protection in high-density automated lines
You’ve seen what one zap can cost. Smart Fog stops it before it starts.
2. Remove Submicron Particles Before They Short, Bridge, or Corrode
HEPA systems trap particles in filters. Smart Fog removes them from the air before they land.
Its ionisation field causes even sub-0.1 micron particles to clump and fall out of suspension. These include:
- Fine metal dust
- Plasticisers from solder masks
- Vapour-phase residues
Benefits:
- Reduces bridging and micro-corrosion
- Cuts soldering defects and optical fouling
- Improves SMT and PCB yields
- Supports ISO Class 5–8 cleanroom conditions with lower HVAC strain
This is air purification that works in motion—where components are assembled, not just stored.
3. Maintain Perfect RH for Material Stability and Static Suppression
Even a 3% swing in relative humidity can:
- Warp thin substrates
- Break adhesive bonds
- Trigger electrostatic events
Smart Fog keeps RH within ±2%, eliminating the micro-climate variations that sabotage consistency.
Benefits:
- Prevents curl, shift, and delamination
- Maintains bond strength in adhesives and coatings
- Eliminates RH-related ESD triggers
- Supports stable operation in laser, pick-and-place, and cleanline zones
Precision humidity is no longer optional—it’s foundational.
4. Cleanroom-Ready, Zero Ozone, and Maintenance-Light
Many humidifiers introduce mist, chemicals, or even ozone. Smart Fog introduces none.
- UL 2998 certified zero ozone
- Uses only de-ionised water
- Leaves no surface residue or wetting
Benefits:
- Safe for sensors, optics, and robotic systems
- No corrosion or contamination risk
- Reduces HVAC load and air handler strain
- Fully compliant with ISO, GAMP, GMP, and FDA cleanroom standards
If your facility handles high-stakes builds, Smart Fog is built for you.
FAQs: What Electronics Facilities Ask First
Q. Will Smart Fog interfere with optics or soldering?
No. It evaporates instantly and leaves no residue.
Q: Can it be installed in specific zones or enclosures?
Yes. It’s modular and fully zone-controllable.
Q: Does it replace HEPA or ESD protocols?
No—it enhances and extends them.
Q: Is it compatible with robotic arms or metrology tools?
Fully. It operates silently, without fogging or deposits.
Smart Fog Integration for Electronics Facilities
- Diagnostics – Map RH swings, static hotspots, and particle load
- Layout – Design emitter placement around SMT, inspection, and clean benches
- Installation – Fast, non-invasive, with no wet work or downtime
- Monitoring – Real-time tracking of RH, ion count, and system health
- Validation – Full SOPs and support for audit compliance
Conclusion: Precision Products Need Precision Air
A $10,000 PCB can be compromised by a 3-cent particle.
A batch of sensors can be scrapped by a single static arc.
Humidity swings ruin materials before you even see the signs.
Smart Fog gives you the invisible protection layer your production line has been missing:
- Static-free environments
- Particle-purified air
- Consistent, non-wetting RH control
- Cleanroom-compliant, chemical-free assurance
