Pharmaceutical Industry

Pharmaceutical manufacturing often requires precise humidity control and typically need 24/7 monitoring.

How Our Product Helps

Our humidification and evaporative cooling solutions offer the following benefits:

  • Improve quality & uniformity
  • Increased production
  • Decreased waste
  • Reduces employee related injuries due to airborne pathogens
  • Monitor environment 24/7/365.

Smart Fog Humidifiers

Maintain a precise humidity level for every product stage, while retaining a clean environment with no wet spots. What makes Smart Fog® an ideal solution for company? It is all about our humidifiers’ key features.

  • The 4.2-micron droplets created by Smart Fog® systems evaporate completely into the air before reaching any surface. We achieved 100% evaporation rate, water efficiency and dust suppression. SMART FOG IS A FOG THAT DOES NOT MOISTEN THE EXPOSED SURFACES!
  • Smart Fog® can maintain non-fluctuating humidity 24/7. Maintaining precise humidity enhances the quality of the product and eliminates the possibility of condensation, which can cause mold and other issues.
  • Our technology uses clean fog, so you can expect no bacteria, no viruses, no cysts, or other pathogens.

Energy Efficient Natural Process

Energy Efficient   Micron levels   Temperature Control

  • Energy efficient – 50-90% less energy than other technologies.
  • Utilizes Smart Fog® Decorrelation technology – a non-chemical mechanical process that reverses cohesion and maximizes adhesion

Controls and Monitoring

Data Controls   Humidity Levels   img 28

  • Smart Fog designed their humidifiers with fully automated controls and data logging capabilities.
    • This is essential for maintaining different humidity levels throughout every stage.
    • With Smart Fog®, you can change and verify the humidity 24/7 with easy-to-use timeframe programs.
  • Our Humidifiers come with fully automated controls and data logging to ensure that your environment is always perfectly balanced.
  • Four Functions in One System
    1. Precise Humidity Control
    2. Fumigation/Sanitation
    3. Cooling
    4. Dust Suppression & Static Elimination

Plug & Play Installation

Easy Installation   Warranty   pipe size

  • Designed for fast and low-cost installation. There are no moving parts and our systems do not require the use of any adhesives and comes with push-in connectors which are reusable.
  • Our systems meet the highest industry standards, building codes and electrical requirements. All standard system piping is made of plastic flexible piping is extremely durable and easy to install. Smart Fog® systems can be mounted on the wall, placed adjacent to air handling units, suspended from the ceiling or inserted into ducts.
  • All Smart Fog® systems come with comprehensive one-year warranty. We also provide a comprehensive economical extended warranty plan, covering all equipment.

Humidity in the Pharmaceutical Industry

Tablets

While low humidity can increase in static, making the product stick to together. Correct humidity levels can lead to increased manufacturing yields and an efficient production. Fluctuations in humidity can result in quality, appearance, and shelf-life.

As pharmaceutical facilities often need 24/7 environmental control, the humidification system chosen should be specifically for the product manufactured. Over time, energy consumption and maintenance can have a huge impact on production costs. Choosing a system that can save you in both is ideal, Smart Fog humidification systems is low maintenance and uses about 50-90% less energy the other technologies.

Coatings

Coatings with water-based films or sugar coatings, they need precise humidity to ensure the coating does not dry too rapidly or too slow. Dry air can affect how water-based inks print, requiring a range of 95-98% rH with temperature control.

Compression

Humidity levels below 45% rH will dry out the product as well as allow electrostatic charges to build. This can be a potential fire hazard. One of the best safety measure you can install is a proper humidification system to manage relative humidity.

High humidity will produce moisture build up. This moisture absorbed can cause the product to be inefficient and can even effect packing.

Vaccines

Relative humidity for clean rooms should be 30-65%.

  • Prevents the proliferation of bacteriaand other biological contaminants
  • Regulates the speed of chemical reactions
  • Reduces the evaporation and/or alteration of liquids
  • Avoids contamination through reduced dust formation
  • Alleviates problems associated to electrostatic dischargewhen dosing and filling

Storage

General storage temperatures range between 59°- 77°F; different drugs have different recommended storage conditions

  • Relative humidity levels of 60%
  • Good ventilation
  • Odor-free environment
  • Keeping drugs away from light
  • Clean facility and storage room
  • An alternative power supply in the event of power losses

Packaging

Ideal relative humidity levels are 50-55%. Foil, cardboard, embossing board are all types of materials used to package pharmaceutical products.

  • Improves viscosityand usability of materials
  • eliminates electrostatic build up
  • Creates a healthy and pleasant working environment for operational staff