Key Advantages
Non-Wetting Precision
- Generates humidity levels ranging from 1% to 99% without wetting
- Rapidly diffuses for uniform humidity that never fluctuates (±1%)
- Utilizes decorrelation, the most energy efficient way to generate droplets
- Prevents all rust via 100% water use efficiency and non-wetting humidity
This makes the TS100 an ideal choice for facilities requiring a dependable humidity control system in their HVAC systems.
Ease of Use
- Requires no droplet screens, drain pans, or evaporation chambers
- Modular system that can merge multiple units to fulfill dynamic needs
- Easy to install and adjust to the application or size specifications
- USA-made with high-quality materials for durable turnkey solutions
- No moving parts, no clogging, no frequent maintenance
Smart Fog’s duct-mounted humidifier systems offer unmatched ease of use and are designed for high-performance environments.
As a trusted commercial duct-mounted humidifier, the TS100 delivers precise, energy-efficient humidity control tailored for demanding commercial and industrial spaces.
Applications
- Create precise, non-wetting environments for high quality control
- Disinfect spaces by reducing dust and pathogens and eradicating mold
- Regulate temperature with efficient double cooling technology
- Eliminate static and electrostatic discharge to reduce workplace hazard
Our humidifier in ductwork setups also support sensitive environments by providing built-in ESD control systems and particle management.
Facilities that require sanitization, such as labs or medical centers, benefit from our in-duct steam humidifier options engineered for clean, sterile output.
Included system components
- The CPLC Controller is the intelligent controller behind all ES100 humidification systems, using advanced proprietary algorithms for ‘set and forget’ accuracy.
Pipe & Fittings Kit
- We provide all the PE pipes and fittings necessary for easy and safe installation. Simply cut and push the pipes for adjustable, hassle-free connectivity.
S Series – Relative Humidity Sensors
- S Series sensors ensure humidity accuracy within a range of 1% to 2% (depending on sensor model) so the CPLC Controller can trigger an accurate response, even when temperatures vary.
PB Control Center
- The PB Control Center, a plug-and-play system, efficiently maintains humidity levels with long-lasting valve control, requiring easy replacement approximately every 30 years.
Models
To increase capacity and scale operations,
add modular units to any model
TS100
Our TS100 humidification model features the following:
- Capacity: 0 – 3GPH / 0 – 25.02 Lbs / 0 – 11 Lph
- Operating Temperatures: (45° – 180°F)
- Water pressure requirement: 10 psi
- Compressed Air Requirement: 4 CFM at 100 psi
- Energy Consumption: 0.4 kW at maximum capacity. (Based on average compressed air use)
The TS100 is an advanced in-duct humidifier engineered for scalable, centralized humidity control.
ES100-H
Our ES100-H model provides these features:
- Capacity: 0 – 3GPH / 0 – 25.02 Lbs / 0 – 11 Lph
- Operating Temperatures: (26-180°F)
- Compressed Air requirement: 4 CFM @100 psi- 150 psi
- Water pressure requirement: 10 psi
- Energy Consumption: 0.4 kW at maximum capacity (Based on average compressed air use)
OPTIONAL SYSTEM
COMPONENTS
Integration Package
INJ-1 Automatic Injection System”
ZeroTDS Filter System
Benefits of In-Duct Humidifiers
Investing in humidification systems offers many benefits, including:
Maintained Product Quality
Better Energy Efficiency
Reduced Allergens
Reduced Hazards
Our In-Duct Humidification Systems
Get ready to transform your environment with Smart Fog. Our duct-mounted humidifiers generate humidity levels between 1% and 99% with non-wetting precision. Each model uses decorrelation, the most energy-efficient way to generate droplets.
Our systems are also an ideal alternative to traditional commercial duct-mounted steam humidifiers, offering better control without wetting or energy waste.
Without evaporation chambers, drain pans or droplet screens, our models offer the ultimate convenience. You can easily install and adjust the modular systems to reduce allergens and bacteria, regulate temperatures and eliminate static.
Our systems include:
- Intelligent controllers: Our ES100 humidification systems feature CPLC Controllers with advanced proprietary algorithms for “set and forget” accuracy.
- Pipe and fittings kits: We provide pipes you can cut and adjust as needed for simple, stress-free installations.
- Humidity sensors: Our S Series sensors range from 1% to 2% humidity accuracy, even when temperatures vary.
- PB control centers: We provide efficient, plug-and-play systems with valve controls that last approximately 30 years.
How TS100 In Duct Humidifier Supports Your Operations
A TS100 In Duct Humidifier is a precision‑built humidification system designed to bring stable, even moisture control directly through your facility’s ductwork.
Instead of relying on surface‑level misting or bulky floor units, this system integrates seamlessly into your HVAC airflow to create consistent humidity without wet spots, oversaturation or maintenance headaches. It uses ultra‑fine droplets engineered to evaporate instantly, protecting equipment, products, and indoor air quality across every zone of your building.
Precision Air Control
The TS100’s ultra‑fine vapor eliminates hot spots and dry pockets. Your entire airflow receives balanced humidity that protects sensitive materials, stabilizes production processes, and prevents the quality shifts caused by inconsistent moisture levels. This level of precision keeps operations smooth, predictable, and safe across every corner of your building.
Equipment Protection
Stable humidity helps safeguard electronics, machinery, and HVAC components from static discharge, dust buildup, and moisture‑related failures. When airflow is humidified inside the duct, the risk of equipment downtime drops significantly, extending asset lifespan while reducing maintenance interruptions that slow production.
Energy Efficiency
In‑duct humidification reduces the energy strain placed on conditioning systems by supporting more balanced indoor air. Moisture stabilizes temperatures, reduces equipment cycling, and prevents the overuse of heating systems. This creates measurable cost savings while strengthening performance across your entire HVAC operation.
Reduced Static Electricity
Static discharge can disrupt electronics, damage components, and create safety hazards. In‑duct humidification dissipates static across your entire airflow, providing facility‑wide protection. This keeps your production lines safer, more reliable, and less vulnerable to unexpected failures.
Why Choose Smart Fog Humidification Systems
Smart Fog systems are engineered to solve real environmental challenges, not just add moisture to the air. Every unit is built around non‑wetting droplet technology, low‑maintenance operation, and precision humidity control that keeps conditions stable without requiring frequent service.
Our in‑duct systems integrate cleanly into your existing infrastructure, improving efficiency, reducing operational risks, and extending equipment life.
With decades of innovation, Smart Fog delivers reliable humidity control trusted across industries that depend on accuracy, safety and consistency every day.
FAQs
Does the TS100 work with any HVAC system?
It installs easily into most commercial duct systems and adapts to different airflow requirements with minimal modification or disruption.
Will in‑duct humidification cause condensation issues?
No. Smart Fog’s non‑wetting droplets evaporate instantly, preventing wet surfaces, condensation, and mold risks inside ducts.
How often does the TS100 need maintenance?
Maintenance needs are minimal. Routine checks ensure optimal performance, but the system is designed for long, low‑service operation.
Can the TS100 help reduce static electricity?
Yes. Balanced humidity reduces static buildup throughout the entire building, protecting electronics and sensitive equipment.
Is the TS100 suitable for sensitive environments?
Absolutely. Labs, clean rooms, printing facilities, and manufacturing spaces all benefit from its precise, controlled humidity delivery.