MS100 Custom Humidifier

Custom Grid System

Strategically positioned humidification for large, specialized facilities

Whether you need to protect materials from damage or improve indoor air quality, Smart Fog can help you achieve your goals. Our engineers gather an understanding of your industry’s operational and storage-related requirements to create custom humidification systems for your environment. The MS100 is a high-performance custom humidifier specifically engineered to accommodate unique facility layouts and process needs.

Discuss your needs with an expert

Key Advantages

Non-Wetting Precision

  • Generates humidity levels ranging from 1% to 99% without wetting
  • Rapidly diffuses for uniform humidity that never fluctuates (±1%)
  • Utilizes decorrelation, the most energy efficient way to generate droplets
  • Prevents all rust via 100% water use efficiency and non-wetting humidity

This makes the MS100 custom humidifier ideal for industries requiring precision without sacrificing energy efficiency.

Ease of Use

  • Flexible installation: free-standing, portable, and wall-mount options
  • Requires no droplet screens, drain pans, or evaporation chambers
  • Modular system that can merge multiple units to fulfill dynamic needs
  • Easy to install and adjust to the application or size specifications
  • USA-made with high-quality materials for durable turnkey solutions
  • No moving parts, no clogging, no frequent maintenance

Thanks to its modular design, the MS100 custom grid system offers scalable humidification with minimal maintenance.

Applications

  • Create precise, non-wetting environments for high quality control
  • Disinfect spaces by reducing dust and pathogens and eradicating mold
  • Regulate temperature with efficient double cooling technology
  • Eliminate static and electrostatic discharge to reduce workplace hazard

In specialized settings, a Smart Fog custom humidifier helps maintain safe, clean, and efficient operations across a variety of industries.

Facilities looking for clean, energy-efficient humidity control system will find the MS100 to be a reliable and maintenance-free solution.

Included system components

Our MS100 comes with several features to enhance your operations.

CPLC Controller

The intelligent controller uses advanced proprietary algorithms. Enjoy the ultimate convenience with “set and forget” accuracy.

 

Pipe & Fittings Kit

We provide all the PE pipes and fittings you need. You can cut and adjust the pipes as needed for a hassle-free installation.

 

S Series – Relative Humidity Sensors

Have peace of mind with a CPLC Controller that triggers responses within a range of 1% to 2% accuracy. Even when temperatures fluctuate, the sensors ensure humidity precision.

 

PB Control Center

Our plug-and-play feature offers efficient humidity management. Each valve control provides long-lasting use with replacements needed about every 30 years.

Models

To increase capacity and scale operations,
add modular units to any model

tS100

  • Capacity: 0 – 1.5GPH / 0 – 25.02 Lbs / 0 – 6 Lph
  • Operating Temperatures: (26°-180°F)
  • Water pressure requirement: 10 psi
  • Compressed Air Requirement: 4 CFM at 100 psi
  • Energy Consumption: 0.4 kW at maximum capacity. (Based on average compressed air use)

OPTIONAL CUSTOM HUMIDIFIER SYSTEM
COMPONENTS

Explore ways to enhance your capabilities with additional components.
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Integration Package

The Integration Package enables flexible data collection and remote system control. Designed to work with most information systems and protocols, like BACnet and Modbus, the Package ensures easy communication with our controllers.
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INJ-1 Automatic Injection System”

The system’s sensors trigger the INJ-1, which automatically incorporates precise amounts of any water-dissolving material into the humidification system for disinfection, sanitization, or preservation.
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ZeroTDS Filter System

The ZeroTDS Filter System can produce 1000 gallons of pure DI water daily. Built-in sensors show when it’s time to change cartridges – the only maintenance needed.

Benefits of Custom Grid Humidifiers

Investing in custom humidification technology allows you to take full control of your facility’s air quality, protect your assets, and create healthier environments that directly impact your bottom line. With tailored solutions designed for your specific space and industry requirements, you’re not just adding humidity, you’re implementing a strategic system that adapts to your operational demands.

Manage Environmental Factors

Regulate the amount of moisture in an area or your whole building with precision and consistency. A custom humidifier gives you complete control over humidity levels across multiple zones, ensuring every space maintains ideal conditions. Whether you’re managing a single room or an entire facility, our custom humidification system adapts to your unique environmental needs.

Enhance Quality Control

Protect sensitive materials ranging from paper to wood and electronics from damage caused by dry air. Our custom industrial humidifier maintains stable humidity that prevents cracking, warping and static-related defects in your products. With proper moisture control, you’ll see fewer rejections, less waste and higher-quality output across your production line.

Boost Energy Efficiency

Make your space feel warmer in the winter to save on energy costs without cranking up the heat. A large-facility humidification system helps maintain comfortable temperatures at lower thermostat settings, reducing your overall energy consumption. The right humidity level means your HVAC system works smarter, not harder, delivering real savings on monthly utility bills.

Minimize Workplace Risks

Reduce static buildup to prevent shocks and electrical damage that can disrupt operations and harm equipment. Our custom grid humidifier distributes moisture evenly throughout your facility, eliminating dry zones where static electricity accumulates. This protection extends the life of your electronics and creates a safer, more comfortable environment for your team.

Reduce Indoor Allergens

Help employees feel their best and improve productivity at work by reducing indoor allergens that thrive in dry conditions. Proper humidification from a custom humidification system keeps airborne dust and particles settled, creating cleaner air for everyone. When your team breathes easier, they work better and fewer sick days, better focus and improved morale across the board.

Our Custom Grid Humidification Systems

At Smart Fog, we proudly serve over 150 industries, from manufacturing to healthcare and cold storage. Our commercial humidifiers are designed to meet the exact requirements of your unique facility. The MS100 adds moisture to large-scale settings in up to 10,000 square feet of space. For large facilities needing adaptable, precision-based performance, the MS100 custom grid system ensures balanced humidity across every zone.

Each system generates a range of 1% to 99% humidity with non-wetting precision. The equipment prevents rust and utilizes decorrelation to generate droplets as efficiently as possible. After an easy installation, you can use the investments to manage your quality control for different products and processes. The MS100 is often chosen as a low-maintenance alternative to a traditional cool mist humidifier, especially for industrial-scale environments that demand reliability. The specifications include:

  • Capacity: 0 – 1.5GPH / 0 – 25.02 Lbs / 0 – 6 Lph
  • Operating Temperatures: (26°-180°F)
  • Water pressure requirement: 10 psi
  • Compressed Air Requirement: 4 CFM at 100 psi
  • Energy Consumption: 0.4 kW at maximum capacity. (Based on average compressed air use)

Why Partner With Smart Fog?

Smart Fog’s MS100 Custom Humidifier isn’t just built to add moisture, it’s engineered to solve critical facility challenges. Using patented 4.2-micron non-wetting droplets, our system delivers 100% water efficiency, ±1% RH accuracy and total safety with no surface wetting or mold risk. It’s fully modular, requires no moving parts and integrates seamlessly with your HVAC. Trusted by Fortune 500s and over 150 industries, MS100 protects your processes, preserves sensitive materials and slashes operating costs. From pharmaceutical labs to cold storage warehouses, Smart Fog delivers clean, consistent, maintenance-light humidity control. Because in your world, precision isn’t optional, it’s essential.

Smart Fog offers many benefits, including the following:

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Reputable Solutions

 Our company has over 40 years of experience manufacturing humidification systems for industries across the globe. We’ve refined our technology through decades of real-world testing, feedback, and continuous innovation, giving you solutions that actually work in the most demanding environments. When you choose Smart Fog, you’re partnering with a proven industry leader who truly understands what facilities like yours need to succeed day after day.

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American-Made Products

We use the highest quality materials to make our humidification equipment in the USA, supporting local manufacturing and ensuring superior craftsmanship in every unit. Every custom industrial humidifier we build meets strict quality standards and undergoes rigorous testing before it reaches your facility, guaranteeing performance you can trust. 

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Peace of Mind With Warranties

 Our systems come with a comprehensive one-year warranty or a 10-year warranty option, protecting your investment for years to come and giving you true confidence. Whether you’re installing a custom grid humidifier or a large-facility humidification system, you can count on long-term reliability, dedicated coverage, and the peace of mind that comes from knowing we stand behind every custom humidification system we manufacture because they’re built to perform.

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Exceptional Customer Service

We offer guidance to choose system specifications aligned with your operational requirements, from initial consultation through installation, training, and ongoing support beyond the sale. Our team takes time to understand your unique space, specific challenges & long-term goals before recommending the right humidifier.

FAQs

What makes the MS100 a “custom” humidifier

It’s a fully modular and scalable large-facility humidification system designed to meet your exact humidity specs, floor plan and process needs.

Is it suitable for sensitive environments like clean rooms?

Yes. The MS100 is non-wetting and produces sterile-quality droplets ideal for electronics, labs and medical-grade facilities.

Does the MS100 require frequent maintenance?

No. With no moving parts, filters, or screens, it’s virtually maintenance-free and perfect for critical environments.

How precise is the humidity control?

It maintains ±1% RH accuracy across your space, eliminating swings that cause product spoilage or material issues.

Can this replace traditional steam or ultrasonic systems?

Yes. It outperforms both in efficiency, safety and longevity while using up to 70% less energy.